Custom Sportswear Manufacturer in China

Custom OEM/ODM Activewear Development Process

Custom Activewear Project Considerations

Custom Sportswear Manufacturer in China

Men's Activewear and Sports Apparel Manufacturer

Women's Yoga Wear Manufacture

Private Label Activewear and Yoga Apparel Manufacturer – Custom High-Quality Sportswear

We support custom activewear development for your fitness and sportswear brand.

Custom Yoga Apparel Manufacturer and Custom Printed Yoga Wear Supplier in China

We offer a wide range of clothing options tailored to your needs. You can provide us with your tech pack, or we can develop the tech pack for you.

Contact us to discuss your tech pack and product development requirements.

Custom OEM/ODM Activewear Development Process

Our Custom OEM/ODM Activewear Development Process For You Clothing

Fabric selection

Our sales and production team will assist to select the best fabric for you products

Cut and sewing

Once the fabric is selected. Will do the fabric cutting and sewing

Labeling

Once the products finished will do hangtag and labeling to make sure the products finalized

Packaging

The final products is ironed we will package to give it a premium look

Shipment

After production and packaging are completed, we coordinate shipment preparation based on the agreed shipping requirements and Incoterms.

Custom different performance activewear

Activewear and yoga clothing with pockets, designed for fitness, yoga, and workouts using comfortable, stretchy fabrics. Featuring high-waist support and body-contouring fit, these pieces are ideal for active and mindful lifestyles.

To create custom, high-quality activewear and yoga apparel, follow these four steps:

1. Design – Share your vision or tech pack, or let us assist with design development.
2. Fabric Selection – Choose from our range of premium, flexible, and durable fabrics suitable for yoga and activewear.
3. Sampling – We’ll create a sample for quality and fit review.
4. Production – Once approved, we proceed with full-scale manufacturing

Fabric Selection

Fabric type

Sansansun Sports is a fitness apparel manufacturer, offering a variety of fabrics including polyester spandex, nylon spandex, and sustainable fabrics like bamboo organic cotton.

Specializes in custom-made athletic, yoga apparel for both men and women, using high-quality fabrics with a focus on color fastness and color fixing processes.

Contact us to discuss fabric options, swatches, and available material information for your project.

Sewing Techniques

Tailoring stitches to the fabric type is crucial.

For women's activewear, we typically option for stretchy stitches. Meanwhile, for men and women's polyester activewear, our preferred choices are overlock and coverstitch.

Threads Type

Choosing threads that align with both the fabric and sewing technique is essential.

Polyester threads are employed for crafting polyester sportswear, ensuring compatibility.

Similarly, high elastic nylon threads are selected for nylon sportswear, catering to the specific demands of the material.

Seam Finish

The choice of seam finish significantly influences the durability and appearance of the final products.

We specialize in delivering a clear and professional finish. Particularly for polyester and nylon activewear, we frequently utilize overlocker or serger techniques.

This not only prevents fraying but also ensures optimal stretch, enhancing both the longevity and aesthetic appeal of the products.

Fabric Printing

Screen Printing

(Silkscreen)Screen printing is a commonly used printing process that involves creating holes in a mesh screen and using a squeegee to push ink through the holes to print the logo onto the garment. This technique allows for rich colors and clear patterns and is suitable for large logo printing.

Heat Transfer Printing

Heat transfer printing involves transferring the logo onto the garment using heat and pressure. The logo is first printed on a heat plate, and then the heat transfer paper is applied to the garment, transferring the logo through high temperature and pressure. Heat transfer printing achieves intricate details and vibrant colors and can be applied to various fabric types.

Embroidery

Embroidery is a method of stitching the logo onto the garment using thread. This technique creates a three-dimensional and textured effect, with good durability, making it suitable for various types of clothing. Embroidery is often used for small logo areas or designs that require detailed displays.

Iron-on Transfers (Heat Press)

Iron-on transfers involve transferring the logo onto the garment using heat and pressure, similar to heat transfer printing, but using different materials. Common materials for iron-on transfers include iron-on stickers and films. This method is suitable for simple logo printing and is commonly used for mass production and quick fabrication.

Digital Printing

Digital printing utilizes digital printers to directly print the logo onto the garment. This process achieves high resolution and colorful printing effects, making it suitable for small quantities or personalized logo printing.

Custom Activewear Project Considerations

We know Custom Activewear Project Considerations

Those are frequently seen when you custom the gym wear yoga wear

The activewear will break after you wear for few times.

The brand logo comes off the fabric after few time washes.

The fabric fading the colors after washing or exposed to the sun.

Custom activewear projects require clear product specifications before sampling and bulk production.

Our team reviews fabric, construction, logo application, measurements, packaging, and quantity requirements before confirming suitable development options.

Those negative features will create a deadly situation for start up sports wear brand and small business.

In order to eliminate those problems. Sansansun sports offer unique support for your active wear brand and start ups.

We choose the high quality fabric for you use the high quality stitching and sewing threads.

MOQ starts at 300 pcs per style per color.

To know more info and get the start ups kits.  Click here to get.